Objective
ISGEC wanted to transform their mechanical press and convert them into “SMART PRESS”, along with systematic monitoring of the health of the machine.
Solution
MVS REALTIME 4.0 installed two IDE’s on the Press - on Slide motor and on the crown motor. Besides PLC integration was also done.
The IDE monitored
- RUNNING HOURS
- SIGNAL ENERGY ((M/S²)²)
- VELOCITY IN X (MM/S)
- VELOCITY IN Y (MM/S)
- VELOCITY IN Z (MM/S)
- TEMPERATURE (°C)
- NOISE (DB)
The PLC integration showed
- MOTOR RPM
- MOTOR CURRENT (AMP)
- MACHINE SPM (SPM)
- LUBRICATION COUNT 1 (NA)
- LUBRICATION COUNT 2 (NA)
- MOTOR LIFE (HOURS)
- MACHINE COUNT (NA)
- AC DRIVE FAULT CODE (NA)
- TONNAGE CHANNEL 1 (TON)
- TONNAGE CHANNEL 2 (TON)
- TONNAGE CHANNEL 3 (TON)
- TONNAGE CHANNEL 4 (TON)
- PART COUNT (NA)
- PROGRAM NO (NA)
- MODE DISPLAY (NA)
- MACHINE STATUS (NA)
- LOSS (NA)
The IDE dashboard was also customized
Admin Dashboard
This Dashboard allowed the IGSEC to configure the IDE and data information from PLC independently.
User Dashboard
This new User friendly Interface comprising of live status alarms segregating for both PLC and IDE enabled the PLC analysis. It also analyzed the Machine health parameters.
Service Dashboard
Being an OEM, IGSEC had the potential to monitor the health of the machines supplied to their vendors.
Result
MVS REALTIME 4.0 IDE empowered IGSEC to offer good AMC and post-sales support to their clientele.
